Project Overview

QualityAI, a electronics manufacturer, wanted to automate visual inspection of circuit boards. Intelirate deployed a YOLOv8‑based computer vision system.

 

Services Provided

  • Custom dataset annotation (20k images)
  • Object detection for 15 defect types (solder, scratches, missing components)
  • Real‑time inference on edge devices (NVIDIA Jetson)
  • Reject mechanism integration
  • Dashboard with defect heatmaps

 

Results Achieved

  • 98% defect detection accuracy (vs 85% human)
  • Inspection speed 200 units/minute (5x faster)
  • False positives reduced by 70%
  • Saved $1.2M/year in rework and returns

 

Client Feedback

“Our quality control is now faster and more accurate than any human team. Intelirate’s vision system paid for itself in 4 months.”

 

Tech Stack

  • Python, YOLOv8, OpenCV
  • NVIDIA Jetson, TensorRT
  • LabelImg, Roboflow

Automate visual inspection

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